Our Team

Our team of experts work with you to solve your challenges and provide reliable, high-quality, and innovative medical device packaging solutions.

Our Cleanrooms and Technology

Discover the power of our four state-of-the-art Cleanrooms, Machinery and Technology.

Welcome to Sabre Medical

Since our inception in 2005, our mission has been to design and deliver reliable, robust, and innovative packaging solutions to meet the requirements of your medical devices and critical care products.

From the initial concept design through testing, validation, sterilisation, manufacturing, and delivery, we are your trusted partner every step of the way.

If you are looking to partner with a company with an innovative approach, experienced team and committed to upholding rigorous quality standards we are the perfect match for you.
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Global Network Members

Sabre Medical is a member of the global Medtech Network, providing customers in the MedTech industry with global supply through local entrepreneurial SMEs. The Network was established in 2021 in Schaffhausen, Switzerland and currently features members in Switzerland, Australia, and the United States.

Frequently asked questions.

Why Sabre Medical?

Since its establishment in 2005, Sabre Medical Pty Ltd has remained dedicated to supplying high-quality packaging materials, sealing machines, and testing services to the medical device industry. Our commitment to customer satisfaction is reflected in our selective partnerships with suppliers who meet our rigorous quality standards. We steadfastly maintain our Quality Management System, adhering to the requirements of ISO 9001 and ISO 13485 as appropriate.
Over the years, our expertise has flourished across all areas. We’ve made substantial investments in machinery and infrastructure, proudly showcasing our four state-of-the-art cleanrooms. This not only enables us to design custom packaging but also facilitates on-site manufacturing.

Who are your Supply Partners at Sabre Medical?

At Sabre Medical, we take pride in our partnerships with companies that share our values and meet our rigorous standards and quality accreditations. We conduct regular visits and audits of our suppliers, fostering confidence in their ability to consistently deliver products and machinery that align with our exacting standards.

MediPack AG – Trays, Lids, and Sealing Machines
Our collaboration with MediPack AG dates back to 2005, evolving from a trusted supplier into a true partnership. This growth led to the establishment of Medtechnet, an international collaborative network. MediPack work with the Sabre Medical Design and Quality Team to ensure the trays and Lids are to our customer specification.

Amcor – Pouches
For pouches, we turn to Amcor, a global leader in responsible packaging for the food and medical industries. Amcor understands the critical need for continuity in supply and can procure materials in the quantities necessary for your ongoing and uninterrupted production.

Micronclean – Cleanroom Products
In 2016, Micronclean, a UK-based company, approached Sabre Medical with an opportunity to introduce their high-quality cleanroom products to Australia. Recognizing the increasing demand in the region, we embraced the partnership. This decision has proven fruitful, as we’ve successfully expanded our market share and secured significant supply agreements for alcohols and consumables in both Australia and New Zealand.

What is the process to create custom designed medical device packaging?

Typically, our process kicks off with an initial consultation, a collaborative effort where our Design team closely collaborates with clients to grasp their specific requirements. Moving forward, we transition into the design phase, creating visual representations and developing 3D printed rapid prototypes. These prototypes serve as a tangible means for you to evaluate the design, feel the product, and develop a comprehensive understanding before progressing to larger-scale production for testing and market launch.

To enhance this process, we’ve made strategic investments in cutting-edge equipment and established four state-of-the-art cleanrooms. These resources empower us to deliver customized packaging solutions with swift turnaround times, catering to run sizes that precisely match your requirements.

How long does it take to create a Custom Designed Packaging Trays?

At Sabre Medical, we streamline the process by designing and manufacturing trays right here at our site in Australia, slashing lead and shipping times. In fact, we can turn around the production of these trays in a matter of days!

FFS (Form, Fill, Seal) Advantage
Our Form, Fill, Seal (FFS) method is a game-changer. By utilizing standard pre-formed blisters with a fixed sealing profile and adjusting only the internal geometry as needed to accommodate the product, we enable smaller, quicker production runs. This technique not only offers enhanced flexibility but also significantly reduces development lead time.

Illig Thermoforming for Larger Production Runs
Looking for a larger production run? Our Illig Thermoforming system is the answer. It’s a versatile blister packaging system that opens up almost unlimited possibilities, ensuring efficiency and adaptability to meet your specific requirements.

How many cleanrooms do you have on site?

Sabre Medical boasts four state-of-the-art Class 7 and Class 8 cleanrooms seamlessly integrated with adjoining packaging facilities on-site. These cleanrooms are equipped with the industry’s highest quality machines, cutting-edge equipment, and advanced technologies.

From assembling, cleaning, and packaging devices to crafting precision trays and efficiently cutting and packing pouches tailored to our customer’s specifications, our four cleanrooms operate seamlessly. Our production team is consistently engaged, ensuring that these facilities are in constant use. The relentless commitment to quality and efficiency keeps our production lines buzzing with activity.

Ready to Take the Next Step?

Discover the power of our innovative approach, tap into our team’s expertise, and leverage our state-of-the-art on-site facilities. Together, we will precisely deliver the solution your medical device needs

Try our interactive Accelerated Aging Calculator to determine the duration of the appropriate test for your medical device packaging.

What’s new…

Read our articles, find out about our upcoming webinars and speaking engagements for the latest industry insights.

Embracing 2024: Sabre Medical Unveils Exciting Update

Embracing 2024: Sabre Medical Unveils Exciting Update

Happy New Year! As we kick off 2024, we're thrilled to share some amazing developments at Sabre Medical. 🎉 🌟 Milestone Moment: We've hit the ground running with a fantastic start to the year – a returning customer has just signed a new contract for our coveralls! This...

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The Sabre Medical Production Team

The Sabre Medical Production Team

The Sabre Medical Process and Team From Assembling, cleaning and packaging devices, to making the perfect trays, or simply cutting and packing pouches to suit our customer needs – our production team is busy with our four state-of-the-art cleanrooms in constant use....

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What our clients are saying

Nick Wilkinson

The quality of the pouches, that Logikal utilize sterile barriers, are absolutely critical to our operation, as is the effectiveness & maintenance of our pouch sealing equipment.
For this reason, we chose many years ago to source both those pouches, & the pouch sealing equipment, from Sabre Medical. Sabre provides a certainty, expertise and reliability that is vital to maintain high quality when providing sterile devices to market.

Nick Wilkinson – Director
Logikal Health Products

Roshini Joshi

Sabre Medical is a trusted partner that supports our innovation and growth. We have been working with Sabre Medical for many years and we are impressed with their packaging solutions for our products that meet the stringent requirements of the medical device industry. They have a dedicated and experienced team that is always responsive and helpful. They offer us flexible and cost-effective solutions, with fast turnaround times and reliable delivery. They also keep us informed of the latest developments and trends in the packaging sector and help us comply with the relevant standards and regulations.
We highly appreciate Sabre Medical’s packaging support to PolyNovo, and we look forward to continuing our successful collaboration with them. We recommend them to anyone looking for a professional and efficient packaging solution for their medical devices.

Roshini Joshi, Packaging Development Manager
PolyNovo

Roshini Joshi

SA great company supplying excellent service to sterile manufacturing. Always going above and beyond to ensure all our consumable supplies are meet and delivered on time. Have had such a pleasure working with Irene and her fantastic team over the last three (3) years, which I’m sure, will continue.

Melissa Hotere Thompson,

Autopak-Vetlab Sterile Pty Ltd

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