Medical Device Tray Manufacturing

At Sabre Medical we are your one-stop destination for premium in-house design, tooling, and cleanroom-certified manufacturing of rigid tray packaging.

Our Expertise

1. In-House Design and Validation Testing

Our experienced team don’t just design; they create customised medical device packaging solutions. Our in-house design capability combined with our comprehensive validation testing offering, means we can ensure your packaging meets the highest standards.

2. Quick Turnaround and Responsive Service:

We understand the importance of a swift turnaround. Our extensive onsite on-site manufacturing cleanroom facilities, technology and machinery allows us to meet your tight deadlines, without compromising on quality.

3. Class 7 Cleanroom Manufacturing:

Our Class 7 Cleanrooms ensure that every rigid tray package that we make meets the stringent requirements of a controlled and clean environment.

Our Seal Systems

Watch our FFS in action

For your smaller production runs we would use our FFS (Form, Fill, Seal).

This machine uses standard pre-formed blisters with a fixed sealing profile and adjusts only the internal geometry as needed to accommodate the product. This technique not only offers enhanced flexibility but also significantly reduces development lead time.

Watch our Illig Thermoforming system in action

For your larger production runs our Illig Thermoforming System is the answer.

It is a versatile blister packaging system that opens up almost unlimited possibilities, ensuring efficiency and adaptability to meet your specific requirements.

4. Flexible Volume Runs, Rapid Tooling and Tray Production:
Whether you require small volume runs or large-scale production, we can help. Our cutting-edge systems are designed to produce tooling and tray quantities ranging from 1 to 200 in a matter of days. Or larger volumes of hundreds to thousands in just 5-6 weeks.

5. Clean Low Bioburden Packaging:
Trust us to deliver clean low bioburden packaging to pack your medical devices and/or critical parts.

6. Material Stocks from European Suppliers:
Quality begins with the right materials. We maintain material stocks from reputable European suppliers in-house, meaning we are ready to start your project promptly.

Find out more about how we can help you to protect and maintain the safety and effectiveness of your medical devices with our medical tray packaging services and solutions.

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